Fortisblades specializes in providing high-quality pelletizer blades for various machines used in the plastic recycling industry. With extensive experience in this field, Fortisblades ensures that their plastic recycling blades meet the highest standards of precision, durability, and performance.
Plastic Recycling Blades
What Are Plastic Recycling Blades?
Plastic recycling blades, also known as pelletizer knives, are essential components in the pelletizing process. These cutting tools are designed to efficiently cut plastic materials into small, uniform pellets, which are then used in various manufacturing processes. The precision and durability of pelletizer knives directly impact the quality of the recycled plastic pellets. High-quality plastic recycling blades enhance the overall productivity of the pelletizing process and contribute to effective plastic granulation. By optimizing the performance of these blades, manufacturers can achieve better recycling outcomes and support a more sustainable environment.
Our Selection of Plastic Recycling Blades
NGR Plastic Recycling Blades
NGR Pelletizer Blades are compatible with NGR Plastic Pelletizing Machines. NGR is working for a better future by dedicating themselves to recycling plastic waste.
Request SamplesErema Plastic Recycling Blades
Erema Pelletizer Blades are compatible with Erema Plastic Pelletizing Machines. The systems from EREMA are designed for a single purpose: to make plastics recycling as innovative and efficient as possible.
Request SamplesAdvantages of our High Quality Pelletizer Knives
Exceptional Blade Lifespan
Traditional pelletizer knives typically require replacement after 8 hours of use. Our blades boast an impressive lifespan up to 20 times longer than their conventional counterparts, offering substantial cost savings on blade replacements and a marked reduction in equipment downtime.
Reduced Resin Build-up
Our pelletizer blades are engineered with a resin-repelling surface that reduces resin build-up during the pelletizing process. This advanced feature allows the blades to remain sharp and effective for a significantly longer duration, and consistent pellet quality while reducing maintenance frequency.
Enhanced Safety Measures
In addition to the monetary advantages, our blades incorporate added safety features. Diminishing the risk of operator injury during blade replacement, by making it less prone to unintentional cuts. With fewer blade replacements required, the potential for accidents is further reduced, minimizing overall safety risks.
What are the Different Stages of Plastic Recycling?
Plastic recycling is a process that helps to reduce environmental pollution and promote sustainability. This process involves several stages, each playing a crucial role in transforming waste plastic into reusable materials.
- Collection: This is the initial stage where waste plastic materials are gathered from various sources.
- Sorting: In this stage, collected plastics are sorted based on their resin content and color.
- Cleaning: The sorted plastic waste is then cleaned to remove any dirt or non-plastic materials.
- Shredding: Cleaned plastics are shredded into small pieces to prepare them for further processing.
- Granulating: The shredded plastics are then granulated, turning them into tiny granules.
- Pelletizing. This is where our pelletizing blades come into play.
Pelletizing is the process of compressing or molding these granules into a more usable form - pellets. These pellets serve as the raw material for the production of new plastic products. Our pelletizing blades are instrumental in this stage. The blades cut the plastic granules into uniform sizes, ensuring they melt evenly when heated, which is crucial for the quality of the final product.
Our pelletizing blades are made from high-quality materials that can withstand the rigors of the pelletizing process. This means they remain sharp and effective for longer, reducing the need for frequent replacements and thus lowering operational costs.
By understanding these stages, we can appreciate the complexity of plastic recycling and the importance of using high-quality equipment like our pelletizing blades. This knowledge is not only essential for those in the recycling industry but also for consumers, as it underscores the importance of proper plastic disposal and recycling for environmental sustainability.
Different Types of Plastic Recycling
PCR | Post-Consumer Recycled Pellets
Post-Consumer Recycled (PCR) Pellets are derived from plastic waste that has been used and discarded by consumers. This includes items like plastic bottles, containers, and packaging. These materials are collected through traditional recycling programs, sorted, cleaned, and then processed into small granules or pellets. These pellets can be used in various production processes, such as in the manufacturing of plastic films, bottles, containers, bags, and more.
PIR | Post-Industrial Recycled Pellets
Post-Industrial Recycled (PIR) Pellets are generated from excess or rejected materials during the manufacturing process. This type of waste is produced before the plastic products reach the consumer. Since this plastic never leaves the manufacturing setting, it can be easier to collect and recycle. These recycled pellets are also used in various production processes.
The key difference between PCR and PIR lies in their sources and quality. PCR materials are a direct result of consumer waste and play a crucial role in the circular economy. They are typically more contaminated due to labels, inks, and adhesives, making them more challenging to regrind, rework, and remanufacture. PIR materials, on the other hand, originate from controlled industrial processes and are typically more uniform and less contaminated. This results in higher-quality products when PIR is used. Both types of recycled pellets contribute significantly to sustainability and waste reduction.
Plastic Pelletizing Blades
Blades for Plastic Pelletizing
Currently we offer pelletizing blades for 2 major brands of pelletizing machines: NGR Pelletizing blades and Erema Pelletizing blades.
NGR Pelletizer Blades
Compatible with NGR Plastic Pelletizing Machines. NGR is working for a better future by dedicating themselves to recycling plastic waste.
Erema Pelletizer Blades
Compatible with Erema Plastic Pelletizing Machines. The systems from EREMA are designed for a single purpose: to make plastics recycling as innovative and efficient as possible.
Request A Sample
Blades for your Recycling Application
Let us know about your specific recycling application and we will be happy to advise you.