TTR - Thermal Transfer Ribbon Slitting Blades

Ttr Film

Fortisblades specializes in providing high-quality slitting blades for various machines used in the thermal transfer ribbon (ttr) industry. With extensive experience in this field, Fortisblades ensures that their thermal transfer ribbon slitting blades meet the highest standards of precision, durability, and performance.

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What Are Thermal Transfer Ribbon Slitting Blades?

Thermal Transfer Ribbon (TTR) slitting blades are industrial razor blades designed for precision slitting of thermal transfer ribbons used in printing applications. These slitting blades ensure clean, accurate cuts, which are crucial for maintaining the quality and efficiency of the printing process. TTR slitting involves the use of these high-quality blades to slice through ribbons without causing fraying or damage the ribbons. Industrial razor blades used in TTR slitting are typically made from durable materials to withstand the rigors of continuous use in industrial settings.

Our Selection of Thermal Transfer Ribbon Slitting Blades

Fortis: Coated Industrial Razor Blades for TTR

Fortis: Coated Industrial Razor Blades for TTR

FORTIS razor blades are stainless steel blades with a special treatment for industrial use. The cutting edges are additionally protected with an extremely hard coating, increasing the wear resistance and decreasing the friction with the film.

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Fortis +: Advanced Coated Razor Blades for TTR

Fortis +: Advanced Coated Razor Blades for TTR

FORTIS+ razor blades are the 'heavy duty' versions of the FORTIS blades. The cutting edges have the highest possible surface hardness and excel in slitting very though web materials.

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What is TTR?

Thermal Transfer Ribbon (TTR) is a plastic carrier for ink used in thermal transfer printers to print images or barcodes on materials like labels, paper, plastic, or fabric. These ribbons come in two main types: wax and resin. Wax ribbons produce high-quality prints and are suitable for general-purpose labeling; however, their prints are more prone to fading due to UV exposure. In contrast, resin ribbons offer superior durability, with high resistance to abrasion, chemicals, and UV light, making them ideal for industrial applications on synthetic substrates. Choosing between wax and resin should be based on environmental conditions, required print durability, and substrate compatibility wax for less demanding environments and resin for more stringent conditions.

Challenges in TTR Film Slitting

TTR Support PET

Since Thermal Transfer Ribbon (TTR) consists of an ink layer and a very thin PET plastic layer, there are two main issues when slitting TTR.

Slitting Edge Wear

The industrial slitting operation for TTR entails significant wear on the blades, primarily due to the abrasive nature of the supporting PET film and the adhesive properties of the ink layer. Continuous contact with these materials leads to degradation of the blade edge, affecting the efficiency of the slitting process.

TTR Resin Buildup Standard Blade

Resin Build-up

Accumulation of ink resin on the blade surface can compromise the quality of the cut and, consequently, the final product. This resin buildup is a common challenge in TTR slitting operations, requiring regular maintenance and high-quality blades to ensure optimal performance

Advantages of Fortisblades in TTR Slitting

TTR Resin Buildup Fortis Blade

The benefits of incorporating Fortisblade technology into TTR slitting operations are:

Enhanced Output

Due to the very thin film, webbreak is imminent and more frequent when slitting TTR. By using our razor blades this risk is minimized.

Implementing Fortisblades leads to fewer blade replacements and reduced machine downtime. The longevity of the coated blades means that production can proceed with fewer interruptions, thereby increasing overall output.

Quality Improvement

The consistent performance of Fortisblades in resisting wear and preventing resin buildup translates to less product scrap and a higher quality of the final TTR product. This results in products that meet stringent quality standards and satisfy customer expectations.

Cost Reduction

The durable nature of Fortisblades minimizes the need for frequent blade purchases and reduces incidental costs related to machine maintenance and downtime. This directly contributes to cost reductions and amplifies production efficiency gains.

Safety Benefits

With fewer blade replacements required, the risk associated with blade handling and changes is significantly lowered, promoting a safer working environment.

Optimizing Slitting Operations and Gaining a Competitive Edge

The use of Fortisblades in the slitting of TTR films represents a significant advancement in manufacturing efficiency, product quality, and operational safety. By addressing the core challenges of blade wear and resin accumulation, these blades ensure a streamlined production process. If you are active in TTR production, consider Fortisblades as a strategic move towards optimizing slitting operations and gaining a competitive edge in the market.

Industrial Razor Blades for Your TTR Production

Let us know about your specific TTR application and we will be happy to advise you.

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